BSR 550 basic Rotary die-cutter
The compact and attractively priced BSR 550 basic is structured as an offline solution. It is designed specifically for users who want to produce small and medium runs economically and efficiently as well as for those for which the flexible connection options and technical features of the BSR 550 Servo have no priority.
Individual products are fed to the punching area from the flat pile feeder and punched with the rotating flexibe die. The sheet alignment on the side is performed with a register table with ball rail.
The position accuracy in the direction of production is realised with a positioner roller system that causes the sheets to pass the punching cylinder with high precision without stopping.
To exchange the flexible dies the entire breakout and deliver unit is disconnected from the die-cutting area. Thus an optimal accessibility is guaranteed.
After die-cutting the inner cuts are separated and the waste matrix is deflected.
By default, the BSR 550 basic is equipped with a unit of 5 air nozzles. Each air blast nozzle can be fitted and adjusted without tools. For deflecting the section grids and for the gripping and delivering of the products, break out elements with pulleys are used. These elements can also be fitted and adjusted without tools.
Following the die-cutting and waste stripping process each product is delivered on the stream belt (length 1 m). This stream belt is height adjustable by a motor and is provided with a delivery table. This table can be easily removed, if required.
The format range of the BSR 550 basic is between 550 x 750 mm and 210 x 210 mm. Processable are sheets between 0.5 mm and 80 g / m2. The capacity of the BSR 550 basic is up to 8000 cycles/h.
| Capacity | max. 8'000 sheets/h, 110 m/min (depending on format and quality) |
|---|---|
| Flat pile feeder F550 | with suction belt |
| Feed | vacuum belt and ball rail, length 1'500 mm |
| Sheet positioning | 2 pairs of positioning rollers and side alignment (left side) |
| Product rejection | for sheets which are out of the register tolerance |
| Upper/lower tool admission | magnetic cylinder for flexible dies |
| Punch cylinder circunference | 813 mm / 32" |
| Clearance | 1,2 mm with counter plate 1,0 mm |
| Exit hight | 940 mm |
| Working width | max. 550 mm |
| Sheet size | min. 210 x 297 mm, max. 550 x 750 mm |
| Die-cutting size | min. 55 x 65 mm, max. 530 x 730 mm |
| Product thickness | min. approx. 80 g/m², max. approx. 0,5 mm |
| Waste disposal (Inner cuts) | unit of 5 air nozzles for blowing out the inner cuts |
| Product transport | split belt, adjustable 5 - 50 mm |
| Waste disposal (section grids) | 6 break out elements with pulleys |
| Stream belt | lowerable to 60 mm to the infeed |
| Stream belt length | 1'050 mm |
| Collector board | 380 mm |
| Mobility | fixed installation |
| Space requirement | approx. 5‘644 mm x 1‘235 mm (L x B) |
| Weight | approx. 2‘400 kg |
| Compressed air | 6 bar required by customer, ISO 8573-1:2010 7/4/4 |
| Display | touch screen |
| Drive | servo motor |
| Power supply | 3 x 400 VAC / N / PE 50/60Hz / 16 A (standard) |
| Fuse max. | 16 A |
| Control voltage | 24 / 48 VDC |
| Electrical capacity | 5 kW |
Playing card cassette
Among other things, do you also want to die-cut and stack playing cards..? With this playing card cassette you will produce extremely flexible!
Die-cutting, kiss-cutting, creasing and perforating of
- Playing cards
- Gaming cards
- Trading and sports cards
Automated process, reduces labor to a single person. High quality, nick-free, clean cut edges.
DB 160 Delivery belt
Delivery belt to deliver playing card sets in production combined with the
- ACC 550 HS Automatic Card Collector and Stacker
- PCC 550 Playing cards cassette
| Working width | 160 mm |
| Working length | 1'500 mm / 2'000 mm |
| Height adjustment | adjustable from 770 mm up to 950 mmm |
Pre-loading carts
for time-saving filling of the flat pile feeder
Pre-loading carts are filled in advance during ongoing production. A cart is replaced once empty.
The short changeover time and simple handling increase production efficiently.
